Five explanations why force measurement is important

WIKA has been an internationally recognised partner for all measurement tasks for most decades. The product portfolio includes pressure, temperature, force and level measurement, along with flow measurement, calibration and SF6 gas solutions. In the next article, we would like to have a closer look at the measured variable of force. These five reasons show why force measurement is of particular importance.
Reason 1: Protection of individuals and machinery
Protecting folks from harm is the highest priority in any workplace. Likewise, the machinery should remain undamaged so that you can minimise downtime and repairs. In this context, force measurement ensures a safe working environment, especially through overload protection. In cranes, for example, this prevents heavy loads from falling. With construction machinery and robots, however, uncontrolled machine movements are prevented. This makes it possible to work safely, and completely harmlessly, close to and with machinery. In production lines, for instance, the machinery is prevented from pulling, pushing or pressing unchecked, and thereby destroying both components and itself. Another example is port logistics, that WIKA supplies a globally unique, certified system.
Added value: Safe working environment
Reason 2: Ensuring system stability and production safety
Just collecting data is not enough. The correct measured values may also be required to manage to monitor processes seamlessly. Using force measurement in linear drives, for instance, thus improves process control as well as automation, while simultaneously ensuring quality. Force measurement also supplies the right data for the correct functioning of brakes and drives, conveyors, presses and weighing systems. Exuberant is to lessen running costs. The higher the quality of the measured data, the better the data analysis. The planning of a tool change is thus more precise, in order that changing it too early doesn?t cause increased costs nor does unplanned maintenance cause longer downtimes. The savings in consequential costs alone shell out the dough many times over.
Added value: Full process control
Reason 3: Optimisation of production conditions
The savings potential, and therefore the maximisation of profit, have already been mentioned in the last section. Only through the optimal usage of materials and machinery can margins be increased. An integral issue in manufacturing plants is machine availability. In addition to reducing downtime, the focus is on minimising maintenance costs. A good example of this are welding tongs. With these, the contact force of the electrodes can be precisely monitored by using tension/compression force transducers. In this manner, optimum quality is permanently guaranteed and, as well, wear is minimised. Higher profits can even be achieved through saving time, for example, when containers are weighed ?on the fly?.
Added value: Maximum profits
Reason 4: Improving product quality and saving materials
The application of force measurement in welding tongs ? as explained in the section above ? is a very good example of improving product quality and saving materials. Force measurement supplies the right data for probably the most accurate process control. As a result, machine tool wear is minimal. In addition, force measurement offers many other areas of application. For instance, spreading fertiliser where this action is adapted to the soil conditions is one method to save material. This also protects the environment. Furthermore, it is advantageous to know the (supporting) forces functioning on mobile cranes. The vehicle?s centre of gravity can thus be calculated exactly, which means that the safety margin could be reduced. In this instance, loads can be lifted further, yet accidents, e.g. due to slipping or tipping, could be avoided.
Added value: Lowering costs
Reason 5: Ensuring quality
Finally, using force measurement offers many advantages in the area of quality assurance, which includes already been touched upon. On the main one hand, the machinery could be optimally controlled by registering the force. Alternatively, by recording the values, live in addition to saving them for later use, conclusions could be drawn for specific batches. Furthermore, the most precise force measuring instruments meet up with the highest requirements, for example, in materials testing machinery or in medical engineering. Incidentally, WIKA offers a DAkkS-accredited calibration service for force measuring instruments.
Added value: Exact measured values
Note
Further information on our portfolio of force measuring instruments are available on the WIKA website. There additionally, you will find information on our calibration service for force measuring instruments. Furthermore, our brochure on force measurement: ?Force measurement is a matter of trust? is also Cheap . Do you want to buy force transducers? Inside our WIKA online shop you?ll find some of our standard versions. When you have any questions about force measurement, please ask your contact person.
Also read our articles
The ELMS1 overload protection saves lives
Force measurement in linear drives

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