Celeros Flow Technology injects new life into 40 yr previous SAGD pump to extend heavy oil production for buyer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil restoration customer, enabling them to increase manufacturing. The pump – a Mather & Platt BB5 – was more than 40 years outdated and had been subject to quite a few post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of high pressure, high temperature steam to improve fluidity and permit the oil to be pumped to the surface. In order to spice up extraction on this venture, the customer wanted to extend water temperatures from 90° C to 140° C. However, there have been concerns that the prevailing pump may not be succesful of ship this requirement. Nozzle masses had been a specific concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their preferred supplier of some 20 years, for assistance.
Mather & Platt is certainly one of a number of heritage pump brands for which Celeros Flow Technology offers full lifecycle support1. Their aftermarket engineering staff undertook a thorough examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction course of. เกจ์วัดแรงดันลม revealed that the pump had suffered a quantity of seal failures over time that had damaged the stuffing box and affected operational effectivity. There had also been no upkeep interventions for many years – but the pump had never truly failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the standard of the unique pump that it had continued to operate in such harsh circumstances and with no common maintenance over such a protracted time frame. More importantly, it gave us confidence that a thorough overhaul could achieve the desired improvement in efficiency, saving the customer the price and misplaced production time that can be related to sourcing and installing a brand new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal upgrade and Plan 23 seal flush to optimize pump efficiency. In addition, finite component evaluation was undertaken to substantiate that the nozzle loads would withstand the specified temperature increase. As a end result, the pump is now able to delivering steam on the higher temperatures required. The seal upgrades ensure it meets the newest specs.
Concludes Mike Golds: “We are really happy with the outcome of the SAGD pump upgrade. It has not only achieved the desired manufacturing improve for the client, but additionally supplied a more sustainable and cost-effective solution than total pump replacement. Using trendy engineering and analysis, we have been in a place to give the present pump a new lease of life and ensure it’ll continue to perform properly for many extra years.”
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