Celeros Flow Technology injects new life into forty yr old SAGD pump to extend heavy oil production for customer

Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil restoration buyer, enabling them to extend manufacturing. The pump – a Mather & Platt BB5 – was more than forty years outdated and had been subject to quite a few post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of high pressure, excessive temperature steam to improve fluidity and permit the oil to be pumped to the floor. In order to boost extraction on this venture, the customer wanted to extend water temperatures from 90° C to 140° C. However, there were issues that the prevailing pump might not be capable of ship this requirement. Nozzle hundreds were a particular concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their most popular provider of some 20 years, for help.
Mather & Platt is one of several heritage pump brands for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering team undertook a radical examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction course of. The investigation revealed that the pump had suffered a variety of seal failures over time that had damaged the stuffing box and affected operational effectivity. There had also been no maintenance interventions for many years – but the pump had never really failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the quality of the original pump that it had continued to function in such harsh situations and with no common upkeep over such an extended time period. เกจวัดแรงดันถังออกซิเจน , it gave us confidence that a thorough overhaul might achieve the specified enchancment in efficiency, saving the customer the cost and misplaced production time that might be related to sourcing and installing a new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal upgrade and Plan 23 seal flush to optimize pump efficiency. In addition, finite component evaluation was undertaken to confirm that the nozzle hundreds would stand up to the specified temperature increase. As a result, the pump is now capable of delivering steam on the higher temperatures required. The seal upgrades guarantee it meets the newest specifications.
Concludes Mike Golds: “We are really pleased with the finish result of the SAGD pump improve. It has not solely achieved the specified manufacturing improve for the customer, but additionally provided a extra sustainable and cost-effective resolution than whole pump alternative. Using trendy engineering and analysis, we have been in a position to give the present pump a brand new lease of life and guarantee it will continue to perform nicely for many extra years.”
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