Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a producer of industrial oil filtration methods, has helped to considerably improve the product high quality of chilly rolling sheets for its steel trade client, by installing a FiltraMag+ 2.zero from Eclipse Magnetics inside its annealing process.
Filtramag’s integral dual move know-how ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The company had beforehand used a conventional magnetic curler separator to guard its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic performance of just 6000 gauss, the collection performance was inadequate and significant issues had been occurring with the quality of its completed merchandise.
An ECL is used within the metal trade to assist clear and strip the floor of the steel sheet of rolling mud by utilizing an alkaline resolution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is more effective in cleansing cold rolled steel than standard cleansing processes, the instability of the chemicals can and do cause problems.
Reduced effectiveness
Whilst a magnetic roll separator can supply a degree of safety inside these circumstances, its effectiveness can be considerably lowered, leading to contamination removing between 30-40%. Despite the magnetic curler being put in, the alkaline resolution was still closely saturated with dust particles and was suffering from an unstable PH degree that combined have been leading to vital rusting during the process leading to scratching of the final product.
Filtramag+ provides fine particle extraction performance within stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline solution is paramount to make sure optimum effectivity of the ECL and easily having any magnetic filter or separator isn’t guaranteed to unravel the ferrous contamination problem. The efficiency of the filtration is dependent upon the magnetic materials type, size of the magnet, magnetic energy and also the fluid circulate dynamics. pressure gauge วัด แรง ดัน น้ำ or minimal publicity to the fluid is not going to perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing through the magnetic roller.
Prolonging pump lifespan
It is important not only to make use of the right product for the method in query, however the greater level of resolution protection provides further benefits, including prolonging the lifespan of the pump as properly as a discount in associated costs related to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass method, the Eclipse Magnetics’ Filtramag+, located on the return line, reduced contamination on this software within the alkaline resolution from 400mg/m2 to simply 30mg/m2 by eradicating the fantastic dust particles that were causing problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and technique at KleenOil India explained: “The magnetic curler was not offering enough protection to the fluid on this utility, and it highlights the significance of choosing the correct method of magnetic safety. Due to the fantastic particles circulating within the alkaline solution, vital rusting was being created during the ECL process that was causing damage to the steel sheet. We beneficial Filtramag+, a extremely efficient magnetic filtration system to our client as its ability to take away even the finest particles from fluids would considerably enhance the problems that the business was going through. By putting in the Filtramag+, our client was instantly supplied larger levels of protection towards the harm that had been being caused by the contaminated resolution. We work often with Eclipse Magnetics high-performance merchandise and at all times see important, optimistic results quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics presents high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it notably efficient for use with supplies which have lower magnetic permeability similar to cast iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow know-how ensuring that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single cross via the filter.
As a results of the set up, the corporate is no longer suffering from broken finished parts, has reduced its scrappage and waste, in addition to prolonging the life of the pump.
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