เกจวัดแรงดันปั๊มลมpuma , a manufacturer of business oil filtration systems, has helped to significantly improve the product high quality of chilly rolling sheets for its metal business shopper, by installing a FiltraMag+ 2.0 from Eclipse Magnetics inside its annealing course of.
Filtramag’s integral twin flow technology ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The company had beforehand used a traditional magnetic roller separator to protect its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the collection performance was insufficient and significant issues were occurring with the standard of its finished merchandise.
An ECL is used within the steel trade to help clean and strip the floor of the steel sheet of rolling mud by using an alkaline answer. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is more effective in cleansing chilly rolled metal than typical cleaning processes, the instability of the chemical substances can and do cause problems.
Reduced effectiveness
Whilst a magnetic roll separator can provide a stage of safety inside these circumstances, its effectiveness can be considerably reduced, resulting in contamination elimination between 30-40%. Despite the magnetic roller being installed, the alkaline answer was still closely saturated with dust particles and was suffering from an unstable PH degree that mixed were leading to important rusting in the course of the course of leading to scratching of the ultimate product.
Filtramag+ offers fantastic particle extraction efficiency within stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline resolution is paramount to make sure optimum effectivity of the ECL and easily having any magnetic filter or separator just isn’t guaranteed to solve the ferrous contamination problem. The efficiency of the filtration is dependent upon the magnetic material sort, measurement of the magnet, magnetic energy and also the fluid circulate dynamics. A low energy magnet or minimal publicity to the fluid won’t perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing via the magnetic roller.
Prolonging pump lifespan
It is necessary not solely to make use of the correct product for the method in question, however the higher level of answer protection offers additional advantages, together with prolonging the lifespan of the pump as well as a reduction in associated prices related to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass method, the Eclipse Magnetics’ Filtramag+, located on the return line, decreased contamination in this utility throughout the alkaline answer from 400mg/m2 to only 30mg/m2 by eradicating the fine mud particles that were causing issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and strategy at KleenOil India defined: “The magnetic roller was not providing enough safety to the fluid on this utility, and it highlights the importance of choosing the right methodology of magnetic protection. Due to the fine particles circulating within the alkaline solution, significant rusting was being created during the ECL process that was causing injury to the metal sheet. We recommended Filtramag+, a highly effective magnetic filtration system to our consumer as its ability to remove even the best particles from fluids would significantly improve the issues that the enterprise was dealing with. By putting in เกจวัดแรงดันลมขนาดเล็ก , our shopper was instantly supplied larger ranges of safety towards the harm that have been being attributable to the contaminated answer. We work regularly with Eclipse Magnetics high-performance merchandise and all the time see significant, positive results quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics provides high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it notably efficient for use with materials that have decrease magnetic permeability similar to forged iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow know-how making certain that extraction rates are maximised as ferrous particles are uncovered to the magnets twice on a single pass through the filter.
As a results of the installation, the company is no longer affected by broken completed elements, has reduced its scrappage and waste, as properly as prolonging the life of the pump.
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