Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a producer of industrial oil filtration systems, has helped to significantly improve the product quality of chilly rolling sheets for its steel business consumer, by installing a FiltraMag+ 2.0 from Eclipse Magnetics inside its annealing course of.
Filtramag’s integral twin move expertise ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The company had previously used a standard magnetic curler separator to guard its electrolytic cleansing line (ECL) from ferrous contamination. However, with เกจวัดแรงดันเชื้อเพลิง of just 6000 gauss, the collection performance was insufficient and vital problems were occurring with the standard of its completed products.
An ECL is used inside the steel industry to help clean and strip the surface of the steel sheet of rolling mud through the use of an alkaline answer. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is more practical in cleansing chilly rolled steel than standard cleansing processes, the instability of the chemical substances can and do trigger problems.
Reduced effectiveness
Whilst a magnetic roll separator can supply a stage of safety within these circumstances, its effectiveness can be considerably reduced, leading to contamination elimination between 30-40%. Despite the magnetic curler being put in, the alkaline resolution was nonetheless closely saturated with mud particles and was affected by an unstable PH stage that mixed have been resulting in significant rusting through the process leading to scratching of the final product.
Filtramag+ provides nice particle extraction efficiency inside stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline solution is paramount to ensure optimal effectivity of the ECL and simply having any magnetic filter or separator is not guaranteed to resolve the ferrous contamination problem. The efficiency of the filtration depends on the magnetic material type, dimension of the magnet, magnetic strength and likewise the fluid circulate dynamics. A low power magnet or minimal exposure to the fluid will not perform to the required levels. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing via the magnetic curler.
Prolonging pump lifespan
It is necessary not only to use the correct product for the method in question, but the higher level of resolution safety supplies additional advantages, together with prolonging the lifespan of the pump in addition to a discount in related prices associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass manner, the Eclipse Magnetics’ Filtramag+, situated on the return line, lowered contamination in this software within the alkaline solution from 400mg/m2 to just 30mg/m2 by removing the fine mud particles that were inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and technique at KleenOil India defined: “The magnetic curler was not offering sufficient safety to the fluid on this utility, and it highlights the importance of choosing the right method of magnetic protection. Due to the fine particles circulating within the alkaline solution, important rusting was being created during the ECL course of that was inflicting harm to the steel sheet. We really helpful Filtramag+, a highly effective magnetic filtration system to our shopper as its capacity to remove even the best particles from fluids would considerably improve the problems that the business was dealing with. By putting in the Filtramag+, our client was immediately provided larger levels of safety towards the injury that have been being caused by the contaminated resolution. We work regularly with Eclipse Magnetics high-performance merchandise and at all times see significant, optimistic outcomes quickly after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics presents high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it significantly effective for use with materials that have lower magnetic permeability similar to forged iron and tungsten carbide. It is designed for harsh chemical wash systems, with its dual-flow know-how ensuring that extraction charges are maximised as ferrous particles are exposed to the magnets twice on a single pass through the filter.
As a results of the set up, the corporate is no longer affected by broken completed parts, has decreased its scrappage and waste, in addition to prolonging the life of the pump.
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