SEEPEX 4.0 will showcase the world’s first mechanically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where it goes to be presenting the next technology of pumps. The trade leader from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping at the leading commerce honest for water, sewage, waste and raw supplies administration.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump systems and Digital Solutions once again demonstrates its market leadership in the area of intelligent and revolutionary options.
The same applies to the opposite trade truthful displays featuring its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be participating within the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is one other logical step from the world of analog products into the world of digital pumps and is by means of its technical design the only certainly one of its kind on the planet,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is constantly creating its digital products and services with ambition and fervour. The pump manufacturer combines its digital solutions with the normal pump enterprise to offer its prospects more time for the necessities, cut back prices and simplify processes.
At the world truthful for environmental applied sciences on the finish of May, international trade visitors will experience the premiere of a totally automated answer with integrated Industry 4.0 features. The current premium mannequin vary SCT AutoAdjust presents revolutionary innovations within the area of progressive cavity pumps. Wrenches etc. are actually a thing of the previous in terms of maintenance. One click on from a distant location and the stator is back in top form. The vary, which was developed on the premise of buyer requirements, makes maintenance work a lot easier and therefore helps to keep away from wasting time and costs. Retensioning ensures fixed pumping capability and excessive productivity. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, fastest and best upkeep work ever. Productivity is increased and maintenance instances are decreased to a minimal – so it couldn’t be any higher.” Compared to pumps with out SCT, life-cycle prices are also significantly reduced. SCT AutoAdjust is out there in a 1-stage and 2-stage version for pressures up to eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, so that upkeep could be easily performed by one person. Suction or pressure strains now not need to be eliminated. With an integrated retensioning device, the clamping between the rotor and the stator may be adjusted for optimal conveyance if the circulate fee is reduced because of wear and tear. The newest growth, the SCT AutoAdjust, now automatically and hydraulically retensions the stator at the push of a button, without the need for any particular tools. The new SCT AutoAdjust generation permits the stator to be retensioned either conveniently from the management room through analogue sign strains or digitally by way of varied fieldbus methods. Quick entry on site on the pump could be achieved through a control panel or via Bluetooth using an app for Android and Apple tablets which are already related to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between good pumps, providers and processes. It bundles the info from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s personal SCADA system. This enables targeted evaluations and analyses that can be utilized for process optimization. All collected knowledge is stored reliably and securely within the cloud. The real-time knowledge from the monitoring service provide feedback on wear and tear or point out that spare elements are due for reordering quickly. Shutdowns are avoided and system availability is increased. Reliable evaluations are used for preventive upkeep as outlined in the working and maintenance instructions primarily based on the operating hours for gearbox oil modifications and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program additionally uses historic knowledge to enable predictive maintenance forecasting and identification of abnormal conditions. By combining totally different sensor knowledge, guidelines can be created to trigger alarms. For instance, a lowered flow price at increased pump pace in comparison with the pump’s individual calibration curve would indicate pump wear. This means that if unintentional process changes are displayed, measures can be taken at an early stage. The deeper analysis of all collected pump data additionally allows SEEPEX to make more accurate life cycle predictions for every pump type based on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX provides its personalized system answer that mixes some nice advantages of two pump technologies to transport extremely dewatered sludge over lengthy distances in a particularly energy-efficient manner. Sewage sludge compressed into plugs may be conveyed up to 1000 meters to its vacation spot utilizing pulses of compressed air in the pipes. For disposal firms, this alternative to standard processes can shortly pay for itself. pressure gauge หน้าปัด 2 นิ้ว (SAI) transports sewage sludge with a dry matter content material of 20-40% over long distances. The progressive combination of progressive cavity pump, extra polymer injection and pulsating compressed air software allows compacted sewage sludge to be delivered in an energy-efficient method over long distances. This system answer comes in the form of a bundle unit, which incorporates the pump, the devoted management logic, in addition to the polymer and, if desired, the compressed air elements. This pump may additionally be related to the Connected Services of SEEPEX as an growth.

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