SEEPEX will showcase the world’s first mechanically adjustable pump

SEEPEX is launching a world first at IFAT 2022 in Munich, where will most likely be presenting the following generation of pumps. The industry leader from North Rhine-Westphalia might be presenting the world’s first progressive cavity pump with automatically adjustable stator clamping at the main commerce honest for water, sewage, waste and uncooked materials management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump techniques and Digital Solutions as quickly as once more demonstrates its market leadership within the area of clever and revolutionary options.
pressure gauge หน้าปัด 2 นิ้ว to the other trade fair presentations that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX shall be participating in the exhibition from May 30 to June 3, 2022, in Hall B1, Stand 215/314, at the Munich Exhibition Center. Analog is changing into digital. “SCT AutoAdjust is another logical step from the world of analog merchandise into the world of digital pumps and is by method of its technical design the only considered one of its sort in the world,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based firm is persistently developing its digital products and services with ambition and fervour. The pump manufacturer combines its digital solutions with the traditional pump business to provide its customers more time for the necessities, scale back costs and simplify processes.
At the world truthful for environmental applied sciences at the finish of May, worldwide trade guests will experience the premiere of a fully automated resolution with built-in Industry features. The present premium mannequin vary SCT AutoAdjust provides revolutionary innovations in the space of progressive cavity pumps. Wrenches and so on. are actually a factor of the previous in relation to maintenance. One click on from a distant location and the stator is again in top shape. The range, which was developed on the idea of buyer requirements, makes maintenance work much easier and subsequently helps to save time and prices. Retensioning ensures fixed pumping capacity and high productiveness. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, fastest and best upkeep work ever. Productivity is increased and upkeep occasions are reduced to a minimal – so it couldn’t be any higher.” Compared to pumps with out SCT, life-cycle prices are additionally significantly reduced. SCT AutoAdjust is out there in a 1-stage and 2-stage version for pressures as a lot as eight bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The confirmed design precept: the Smart Stator consists of two halves, in order that upkeep can be easily carried out by one person. Suction or stress strains not must be eliminated. With an built-in retensioning device, the clamping between the rotor and the stator could be adjusted for optimal conveyance if the move price is lowered due to wear and tear. The latest improvement, the SCT AutoAdjust, now routinely and hydraulically retensions the stator at the push of a button, with out the need for any special instruments. The new SCT AutoAdjust technology allows the stator to be retensioned either conveniently from the management room by way of analogue signal traces or digitally through varied fieldbus methods. Quick access on site on the pump could be achieved via a management panel or through Bluetooth utilizing an app for Android and Apple tablets which might be already linked to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform varieties the interface between sensible pumps, companies and processes. It bundles the info from Condition Monitoring using the SEEPEX Pump Monitor or the customer’s own SCADA system. This permits focused evaluations and analyses that can be used for process optimization. All collected knowledge is stored reliably and securely in the cloud. The real-time knowledge from the monitoring service present suggestions on put on and tear or point out that spare components are due for reordering quickly. Shutdowns are avoided and system availability is elevated. Reliable evaluations are used for preventive upkeep as outlined in the operating and upkeep instructions based mostly on the operating hours for gearbox oil adjustments and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program also makes use of historic data to enable predictive maintenance forecasting and identification of irregular circumstances. By combining totally different sensor knowledge, rules may be created to trigger alarms. For example, a reduced move fee at elevated pump speed in comparability with the pump’s individual calibration curve would point out pump wear. This means that if unintentional process adjustments are displayed, measures may be taken at an early stage. The deeper evaluation of all collected pump information also allows SEEPEX to make extra correct life cycle predictions for each pump kind based mostly on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX offers its customized system answer that combines the advantages of two pump applied sciences to transport extremely dewatered sludge over lengthy distances in a particularly energy-efficient method. Sewage sludge compressed into plugs may be conveyed as a lot as one thousand meters to its destination utilizing pulses of compressed air in the pipes. For disposal firms, this different to standard processes can rapidly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content of 20-40% over long distances. The innovative combination of progressive cavity pump, further polymer injection and pulsating compressed air utility permits compacted sewage sludge to be delivered in an energy-efficient method over lengthy distances. This system solution comes in the type of a package deal unit, which accommodates the pump, the dedicated control logic, in addition to the polymer and, if desired, the compressed air components. This pump can be linked to the Connected Services of SEEPEX as an enlargement.

Leave a Comment