A CLEAR PIPELINE OF INNOVATION: CLASS zero OIL-FREE AIR FOR PETROCHEMICAL PIPELINES

Rand-Air, part of the Atlas Copco Specialty Rental division and an established chief in the field of air, nitrogen, energy, circulate (pumps), steam boiler and lighting solutions, recently took a bold decision which has modified the finest way its buyer – and Rand Air – will approach future hires of an analogous nature.
Working in the petrochemical sector requires crucial consideration to detail, with absolute safety always imperative. When Rand-Air was approached by a long-standing customer on this sector for equipment to clear a sulfuric acid pipeline sure for decommissioning, they approached the task at hand in an revolutionary and agile method, arising with a unique solution from those beforehand applied.
pressure gauge ยี่ห้อ tk undertaken was unusual by nature. Our customer required using an air compressor which might perform optimally in a high-risk, unstable environment. We therefore determined that this explicit challenge demanded a fresh answer – and a departure from the finest way during which it had previously been approached,” explains Rand-Air seasoned petrochemical trade gross sales representative Melanie Lake.
Oil-free air versus nitrogen
“Acid can’t come into contact with any moisture – whether or not or not it’s water or oil – due to its excessive volatility. Contaminants could cause hazardous chemical reactions and doubtlessly even combustion,” explains Lake.
The clearing of the primary sulfuric acid pipeline – undertaken in 2020 – was supposed as a once-off venture. Rand-Air subsequently took the choice to go with the Class zero oil-free compressor due to its manufacturing of high-quality, clear, oil-free, and completely dry compressed air.
“Multiple consultations and analyses preceded this project, to guarantee that the Class zero oil-free compressor would produce air which was sufficiently pure, contaminant-free and dry, at a pressure dew point of minus forty degrees,” she adds.
Prior to Rand-Air supplying the oil-free compressor, this explicit customer had at all times used nitrogen to clear their pipelines. By offering the Class zero oil-free air answer, Rand-Air was capable of show that this was the better solution on this case: capable of provide a extra efficient answer in a shorter time, and with considerably much less potential contamination or security threat.
Ultimate efficiency with a quantity of uses
The first pipeline clearing challenge utilizing oil-free air turned out to be so successful that the estimated 5 day compressor hire, was completed in only one. This unimaginable achievement further highlighted the operational effectivity of the oil-free compressors chosen.
Following the success of the initial pipeline clearing, four extra projects occurred through the course of the 12 months, and another is set for October.
“Efficiency and air purity are the reason that this particular compressor is one of the best and most viable answer for clearing pipelines,” says Lake. Compressors employed by the shopper this year embrace the PTS1600 compressor with a dryer which produces 1600 cubic feet of compressed air per minute.
“Oil-free compressors are capable of be effective over tremendous distances. For example, some of the pipeline projects have required air to be pumped by way of pipelines of between 2.5 kms to five kms. When compressing air over this distance, strain drops – which impacts the move. It is important that air is pumped into the tanks at below four Bar,” Lake explains.
Oil-free compressors have multiple uses. Customers normally solely rent them for instrumentation, fermentation and aerating containers which are standard uses for these machines.
According to Lake, the truth that these compressors can additionally be utilized in purposes corresponding to clearing petrochemical pipelines, demonstrates their range: “The oil-free compressor is even able to transferring an 80 ton transformer, thanks to its capacity to explode industrial pillows which are then positioned beneath the heavy transformer and floated,” she remarks.
All other capabilities aside, the most compelling reason for the rent of the Class zero oil-free compressor was because of its capacity to provide clean, pure, contaminant-free dry air.
Making agility count
Rand-Air attributes its excessive diploma of buyer success and repeat business to an around-the-clock service and strong group effort: “We have made ourselves indispensable to so many purchasers, as a end result of our extraordinarily excessive requirements and substantial industry expertise. Whenever there’s a need for rental gear, prospects insist on utilizing our options and companies – due to our stringent security audits, impeccable service and superior technical assistance,” says Lake.
True to its status in many industries including petrochemical – Rand-Air has remained true to its ethos and tagline of ‘making agility count’ and offering efficient solutions to customer’s operational needs.
“We are a team which works collectively and supports one another no matter the task. Our technicians and staff are on call 24/7 to ensure customer service and support. We will at all times be prepared to go above and beyond for a buyer, taking a glance at their issues from recent angles, to search out them the most effective solution potential – ‘clearing the way’ for innovation and improved productiveness,” concludes Lake.
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