In the pharmaceutical, building materials and food industries, on vessels and silos, on platforms and dosing systems, right up to kitchen and bathroom scales ? weight is measured everywhere. In industry, it becomes particularly interesting when it comes to the level in vessels. There are several possibilities for weight measurement or weighing. The filling level can be determined optically, hydrostatically, by ultrasound, microwaves and radar, mechanically, capacitively, by heat dissipation, by displacement and resistance or, what this article is about, gravimetrically.
The term gravimetric is composed of the Latin ?gravitas? for ?gravity? and the Greek ??? ??????? for ?measure?. In gravimetric measurement, therefore, the heaviness of the mass is combined with the weight force to form a meaningful value and therefore the level depends upon weighing vessels (the filling level results from the density of the medium and the geometry of the vessel). This makes gravimetric level measurement a part of weighing technology.
Gravimetric level measurement is particularly suitable when uneven distribution can occur within the vessels.
Gravimetric level measurement: Advantages
This sort of weighing has several advantages. Possibly the greatest advantage is that the force transducers used for gravimetric level measurement are located beyond your vessel. Thus, they do not touch the product. Nor is it necessary to open or modify the vessels. Contamination can thus be eliminated. Cleaning is also easier. Furthermore, very precise measurement is possible ? 0.02 % of the rated load isn’t uncommon regarding relative linearity error. This makes dosing possible when, for instance, food is filled into bags ? and of course the packaging must support the amount specified.
Another advantage is that the merchandise does not influence the measurement. The level can be determined gravimetrically for several contents ? solids, liquids, viscous substances, foaming substances ? even toxic or aggressive contents can be viewed as. Furthermore, the measurement isn’t falsified even if voids or uneven contents distribution occur inside the silo or tank, as the entire contents are weighed.
Suitable mounting modules not merely make sure that the weight force is properly led in to the force transducers, in addition they make installation super easy. The module and force transducer have a low height and a small installation volume. However, it is usually problematic if the vessels already are permanently installed and will only be positioned on modules with a great deal of effort. Then it is probably advisable to bolt strain transducers to the supports. The strain transducers determine the compression of the supports due to the weight of the contents. They thus be able to weigh immovable vessels gravimetrically.
Gravimetric level measurement: Disadvantages
The disadvantages of gravimetric level measurement vary in significance according to the application. Email address details are mainly distorted when force shunts can’t be prevented. Ideally, the vessel should be mechanically decoupled. Used, however, it could always happen that, for example, struts are essential. Then it depends on what great their supporting effect is. Similar problems may appear if the measurement is influenced by way of a high bearing weight. The low the weight of the vessel when compared to product, the more accurate the gravimetric measurement. Finally, free-standing outdoor vessels could be affected by natural factors. For example, if wind pushes or snow results in a significant upsurge in weight.
Typical force transducers for the weighing of vessels
Single point load cells are classically useful for scales. These not only have a low price and high accuracy, but the weight can be determined reliably, regardless of where it is placed on the platform. For optimal force introduction, bending or shear beams with the corresponding weighing modules are often installed under tanks, silos or vessels that stand on supports. To look for the rated load of the force transducers, divide the total weight of the vessel by the amount of supports. If the rated load exceeds 10 t, it is possible to switch to compression force transducers, the maximum capacity of which reaches around 300 t. With four supports, vessels as high as 1,200 t can be weighed with the highest accuracy. Alternatively, Iron-clad can be suspended from S-type force transducers or fitted with strain transducers.
Note
Level can be measured in many different ways. Whether gravimetric as described, or with a submersible pressure sensor, float switch or pressure sensor ? WIKA has the right sensor for each application. Do you want to buy the products? Inside our WIKA online-shop you will discover a few of our standard designs. When you have any questions, your contact will gladly help you.
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